How to Build Rich Foam Dish Soap

If you’re planning to start a dishwashing liquid business, improve your

 current detergent formula, or simply learn how professional dish soap is made, this guide walks you through a balanced 20-liter rich-foam dish soap formulation.

A successful dishwashing liquid isn’t just about creating bubbles—it should effectively cut grease, rinse easily, remain gentle on hands, and maintain stable viscosity over time. By understanding the role of each ingredient and following the correct mixing sequence, you can produce a high-quality product suitable for both household and commercial use.

Why Rich Foam Matters

Although foam itself doesn’t clean, consumers often associate rich, stable foam with effectiveness. A well-formulated dish soap should provide:

  • Powerful grease-cutting performance
  • Stable and long-lasting foam
  • Easy rinsing without residue
  • Mildness on hands
  • Attractive appearance
  • Good shelf stability

Essential Production Equipment

20-Liter Batch Formula

Ingredient Amount (g/L) Function
ABS/LABS/Marlon(Indonesia Market name) Concentrate 96% 1,440 Primary surfactant - Act for grease remover
SLES / Texapon N70 900 Primary Surfactant Act as Foam booster
AOS (35%) 2,240 Secondary Surfactant - act as stable foam
CAPB/Amphitol 440 Foam stabilizer & mildness
EDTA-2Na 100 Water softener
NaOH (Caustic Soda) 190 Adjuster pH(Neutralizer LABS)
Salt(NaCl) 200 - 500 Thickener
Citric Acid 20-80 pH Adjuster
Fragrance 60-100 Scent
Dye 1-4 Product Color (Green)
Preservative(e.g. DMDM Hydantoin) 20-40 Self life
Distilled water 1200 Balance to 100%

Step-by-Step Mixing Process

  1. Add 12 kg water into the mixing tank.
  2. Dissolve 100 g EDTA-2Na completely.
  3. Slowly add 1,440 g LABSA with stirring.
  4. Separately dissolve 190 g NaOH in water, cool, then slowly add to neutralize LABSA.
  5. Gently mix in 900 g SLES.
  6. Add 2,240 g AOS.
  7. Add 440 g CAPB.
  8. Mix in preservative, fragrance, and dye.
  9. Add remaining water to reach 20,000 g total.
  10. Gradually add 200–500 g salt until desired thickness.
  11. Adjust pH with 20–80 g citric acid if needed.
  12. Let the mixture rest 12–24 hours before bottling.

Essential Equipment

  • Mixing tank
  • Mechanical stirrer
  • Digital weighing scale
    • Weighs ingredients accurately.
    • Recommended Accuracy
      • 0.01 g for additives
      • 1 g for bulk chemicals
  • pH meter
    • Measures the final pH of the dish soap.
      Helps ensure a skin-friendly pH (typically 7.0–8.0).
  • Measuring containers
  • Funnel
  • Digital Viscometer (Brookfield Type)

    • Measures the viscosity (thickness) of the finished product.

Safety Guidelines

  • Wear gloves and eye protection.
  • Always add caustic soda to water, never the reverse.
  • Work in a well-ventilated area.
  • Label chemicals clearly.
  • Store finished product away from sunlight.

Why This Formula Works Well

The combination of LABSA, SLES, AOS, and CAPB provides:

  • Strong grease removal
  • Rich, stable foam
  • Effective cleaning performance
  • Good rinsability
  • Pleasant washing experience

These surfactants are widely used in household cleaning products because they balance cleaning efficiency with foam quality.

The viscosity depends on the surfactant balance, temperature, and salt concentration. Add salt slowly while mixing to achieve the desired thickness.

This can be caused by insufficient AOS or CAPB, incorrect surfactant ratios, or hard water.

A final pH between 7 and 8 is generally suitable for effective cleaning while remaining gentle for everyday use.

Yes, but always follow the fragrance supplier's recommended usage rate to avoid affecting product stability.

Many households occasionally use dish soap to pre-treat greasy stains on clothing because its surfactants are effective at breaking down oils and food residues. However, dish soap is formulated primarily for washing dishes, not as a replacement for laundry detergent.

Dish soap contains surfactants such as LABSA, SLES, and AOS, which are effective at lifting grease and oils. Because of this, many people use a small amount to help remove stubborn oily stains from work uniforms, kitchen aprons, tablecloths, or mechanic clothing before laundering.

Conclusion

A high-quality dishwashing liquid combines effective surfactants, proper pH adjustment, controlled viscosity, and careful manufacturing techniques. By following this 20-liter formulation and mixing process, you can consistently produce a rich-foaming dish soap suitable for home use or small-scale commercial production.